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Our Production

Master batch production

The first stage of production is to weigh, mix and pre-blend the formula. We ensure a thorough clean down between mixes and all pigments are kept in separate containers to stop any contamination.

The extruder is given a full clean before processing, and to ensure no contamination is present once production is running. Production is run through our extruders ensuring all customer specifications are met. All of our machines are the very latest in high speed, high torque, co-rotating, twin-screw technology and this ensures excellent dispersion as well as being an efficient production method. Quality checks are performed to ensure color, strength and dispersion. The master batch is then run off into bags and labeled. A final visual check is done before for the product is sent.

PVC production

The compounding of Polyvinyl chloride (PVC) with some additives (heat stabilizers, plasticizes, impact modifiers, process aids, lubricant, fillers, flame retardants, pigments, blowing agents, biocides, viscosity modifiers, anti static agents, antioxidants, UV absorbs, anti fogging agents and bonding agents Were mixed in the standard concentration unit .parts per hundred resins (PHR). With base polymer) was studied for the enhancement of physical and mechanical properties. PVC is one of the few synthetic polymers that has wide practical application. This widespread use arises from a high degree of chemical resistance and a truly unique ability to be mixed with additives to give a large number of reproducible PVC compounds with a wider range of physical, chemical and biological properties than any other plastic material.

  • Two categories of formulations {un-plasticized (rigid) and plasticized PVC (soft)} were prepared with PVC (K value ranging from 60 to 70) taking as base polymer.
  • Cable compound and shoe compound were prepared in plasticized-PVC category whereas the rigid fitting, pipe and sheet compounds were prepared as un-plasticized PVC category.
  • PVC Compounds are used extensively both in pellet and dry blend forms for wide variety of products ranging from flexible to rigid, plasticized to un-plasticized for the manufacture of items like pipes, conduits, tubing, cables, shoes, footwear, films, sheathing, molded products etc.
  • PVC processing through

  • Extrusion (wire, cables, gasket, pipes, tubing and packaging film)
  • injection (fitting, footwear and sols)
  • calendaring {flooring and roofing (water proofing, table clothes and transparent film)}
  • News & Events

    Perfecto Plast Black Masterbatch is the compound of high-quality carbon black pigment, virgin polyethylene, and some other additives. Black Masterbatch is used to make black coloration for plastic...
    Perfecto Plast White Masterbatch is the compound of Titanium Dioxide (TiO2), polymer carrier and other additives. The White masterbatch is used for adding opacity or whiteness into plastic products....
    UV masterbatches are filled with UV stabilizer. These masterbatches prevent the degradation of plastic products. UV masterbatches are used in products that have to remain in open sunlight for a...
    Perfecto Plast color Masterbatch is the compound of high-quality pigment, virgin polyethylene, and some other additives. color Masterbatch is used to make coloration for plastic products. It does...

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